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实拍!全自动通过式抛丸机,凭实力把金属配件洗得“雪白干净”,达SA 2.5级标准
来源:https://www.sdcjtz.com/ 发布时间:2026-02-09

  实拍!全自动通过式抛丸机,凭实力把金属配件洗得“雪白干净”,达SA 2.5级标准

  Real shooting! Fully automatic through shot blasting machine, capable of washing metal parts to a "snow-white and clean" finish, meeting SA 2.5 standard

  家人们,今天不玩虚的,直接带大家走进我们公司的抛丸工段,重点给大家介绍这台“清洁主力”——全自动通过式抛丸机!可能很多朋友没接触过抛丸,也不知道它到底是干啥的,别急,跟着我的脚步,我用最实在的话,结合现场实拍,从设备尺寸到清洁效果,一步步给大家讲清楚,看完你们就知道,我们公司的金属配件,为啥能做到干干净净、经久耐用。

  Family members, today we're not just playing around. Let's take you straight into our company's shot blasting section and focus on introducing this "cleaning mainstay" - the fully automatic through shot blasting machine! Many friends may not have been exposed to shot blasting and may not know what it does. Don't worry, follow in my footsteps. I will explain step by step from equipment size to cleaning effect, using the most practical words and on-site photos. After reading, you will know why our company's metal accessories can be clean and durable.

  来,大家请看,这就是我们公司的抛丸机,实打实的全自动通过式,不是那种手动操作的小设备,专门用来给我们的金属配件做“深度清洁”的!先给大家报一组实打实的尺寸数据,它能通过的工件,长度足足有18米、宽度3米、高度1.6米,不管是大型的机壳、墙板,还是中小型的叶轮、配件,都能一次性通过、全方位抛丸,不用分段处理,省时又省力,大大提高了我们的生产效率。

  Come on, everyone, please take a look. This is our company's shot blasting machine, a fully automatic pass through type, not the kind of manually operated small equipment, specifically designed for "deep cleaning" of our metal parts! First, let me provide you with a set of actual size data. It can pass through workpieces with a length of 18 meters, a width of 3 meters, and a height of 1.6 meters. Whether it is large casings, wall panels, or small and medium-sized impellers and accessories, they can all pass through in one go and be shot blasted in all directions without segmented processing, saving time and effort, greatly improving our production efficiency.

  很多家人会问,抛丸到底是干啥的?说白了特别简单,就是给金属材料做“彻底大扫除”!把配件表面的氧化皮、铁锈、油脂,还有生产过程中残留的各种脏东西、小毛刺,全部清理干净,一点死角都不留。大家可别小看这步清洁,它的作用可大了——能确保经过抛丸处理之后,钢材表面达到高度清洁,为下一道喷涂工序创造最好的基础,还能大大提高喷涂的附着力,避免后期出现油漆脱落、起皮的情况,这也是我们产品耐用性强的关键一步。

  Many family members may ask, what exactly does shot blasting do? Simply put, it's a thorough cleaning of metal materials! Clean up all the oxide scale, rust, grease on the surface of the accessories, as well as various dirt and small burrs left during the production process, leaving no dead corners. Don't underestimate this step of cleaning, its role is enormous - it can ensure that the steel surface reaches a high level of cleanliness after shot blasting treatment, creating the best foundation for the next spraying process, and greatly improving the adhesion of spraying, avoiding paint peeling and flaking in the later stage. This is also a key step for our product's strong durability.

  来,家人们,重点看这里!大家先看我手边这个,这就是还没有经过抛丸处理的产品,你们看它的外表面,灰蒙蒙的一片,布满了氧化皮和细小的铁锈,用手摸上去糙得很,还能摸到细小的毛刺,看着就很粗糙,这样的配件要是直接喷涂,油漆肯定粘不牢。

  Come on, family, focus on this! Let's take a look at the product I have on hand. It hasn't undergone shot blasting treatment yet. Look at its outer surface, which is covered in a grayish layer, oxide scale, and small rust. It feels rough when touched by hand, and even has small burrs. It looks very rough. If this kind of component is directly sprayed, the paint will definitely not stick firmly.

  大家再随我来,看看这边!这就是刚刚经过这台抛丸机处理完的金属材料,效果直接拉满有没有?它表面呈现出钢材本身的本色,雪白光滑,几乎没有任何杂质,摸上去细腻平整,一点粗糙感都没有。而且这个效果,可不是简单用抹布擦拭能达到的,严格达到了国家标准SA 2.5级清洁度,这就是我们抛丸工段的硬实力,也是我们对产品质量的坚守。

  Everyone come with me again, take a look over here! This is the metal material that has just been processed by this shot blasting machine. Is the effect of directly filling it up? It presents the natural color of steel on its surface, snow-white and smooth, with almost no impurities, and feels delicate and smooth to the touch, without any roughness. And this effect cannot be achieved simply by wiping with a cloth. It strictly meets the national standard SA 2.5 level cleanliness, which is the hard power of our shot blasting section and our commitment to product quality.

  肯定有家人好奇,同样是抛丸机,为啥我们能稳定达到SA 2.5级这样高的清洁度?下面我就给大家说明一下,主要分为四点,每一点都是实打实的配置,没有一点虚的。

  Some family members must be curious, why can we consistently achieve a high cleanliness level of SA 2.5 for the same shot blasting machine? Below, I will explain to you that it is mainly divided into four points, each of which is a real configuration without any exaggeration.

  第一点,也是最关键的一点,我们这台抛丸机,是由8个抛头组成的。这8个抛头分别安装在上下、左右、前后,角度设计得非常合理,没有任何盲区,能够全方位覆盖工件表面,哪怕是配件的边角、缝隙这些难清理的直角位置,也能精准抛到,确保每一处都能清理干净,清洁覆盖率能达到100%,不留一点死角。

  The first and most crucial point is that our shot blasting machine is composed of 8 blasting heads. These 8 throwing heads are installed in the top and bottom, left and right, front and back positions, with a very reasonable angle design and no blind spots. They can cover the surface of the workpiece in all directions, even the corners and gaps of the accessories that are difficult to clean can be accurately thrown, ensuring that every part can be cleaned up, and the cleaning coverage rate can reach 100%, leaving no blind spots.

  第二点,我们的抛丸机是由变频器驱动的,灵活性特别强。大家都知道,不同的金属材料,厚度不一样,有的薄款配件厚度只有1.5mm,特别容易变形;有的厚款配件厚度能达到8mm,需要更强的抛丸力道。我们通过调节变频器的频率,就能灵活控制抛丸机的力道和运行速度,薄款配件就调慢速度、减小力道,多运行2-3道,既能达到清洁标准,又不会把配件弄变形;厚款配件就加大力道、加快速度,高效完成清洁,适配率能达到100%。

  Secondly, our shot blasting machine is driven by a frequency converter, which has particularly strong flexibility. As we all know, different metal materials have different thicknesses, and some thin accessories have a thickness of only 1.5mm, which is particularly prone to deformation; Some thick accessories can reach a thickness of 8mm and require stronger shot blasting force. By adjusting the frequency of the frequency converter, we can flexibly control the force and operating speed of the shot blasting machine. Thin parts can slow down the speed, reduce the force, and run 2-3 more times, which can meet the cleaning standards without deforming the parts; Thick accessories increase strength and speed, efficiently complete cleaning, and achieve a compatibility rate of 100%.、
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  第三点,抛丸机运行离不开气源,我们对气源的把控特别严格。我们公司的气源,经过了汽油、汽水双重严格过滤处理,最终输出的是8kg压力的洁净气源,里面没有任何杂质和水分。这样做既能避免气源里的杂质附着在工件表面,影响抛丸效果,还能保护抛头,让抛头的更换周期从行业常规的3个月,延长到6个月,大大降低了生产损耗。

  The third point is that the operation of the shot blasting machine cannot be separated from the air source, and we have particularly strict control over the air source. Our company's gas source has undergone double strict filtration treatment of gasoline and soda, and the final output is a clean gas source with a pressure of 8kg, without any impurities or moisture inside. This can not only prevent impurities in the gas source from adhering to the surface of the workpiece, affecting the shot blasting effect, but also protect the polishing head, extending the replacement cycle of the polishing head from the industry's conventional 3 months to 6 months, greatly reducing production losses.

  还有一点必须补充,就是抛丸用的钢丸,这可是影响抛丸效果的关键!我们采用的是锻造高强度钢丸,钢丸的直径严格控制在1.0-1.2mm,硬度远超普通铸钢丸,不仅清洁效果更好,还能对金属配件表面起到轻微的强化作用,让配件更耐磨、抗锈蚀,后续喷涂后,油漆附着力能提升40%以上,进一步提升产品的耐用性。

  Another point that must be added is the steel shot used for shot blasting, which is the key factor affecting the shot blasting effect! We use forged high-strength steel shot, with a diameter strictly controlled between 1.0-1.2mm and a hardness far exceeding that of ordinary cast steel shot. Not only does it have a better cleaning effect, but it also has a slight strengthening effect on the surface of metal parts, making them more wear-resistant and rust resistant. After subsequent spraying, the paint adhesion can be increased by more than 40%, further enhancing the durability of the product.

  总的来说,这台全自动通过式抛丸机,没有花里胡哨的设计,每一处配置都贴合我们的生产需求。正是有了这台抛丸机,有了这四大核心优势加持,我们的金属配件才能做到清洁度达标、表面光滑,为后续加工打下坚实基础,也才能给大家提供更靠谱、更耐用的产品,谢谢大家的观看!

  Overall, this fully automatic through type shot blasting machine has no fancy design, and every configuration meets our production needs. It is precisely with this shot blasting machine and these four core advantages that our metal accessories can achieve cleanliness standards and smooth surfaces, laying a solid foundation for subsequent processing and providing more reliable and durable products for everyone. Thank you for watching!

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