机器人涂装线使用喷涂机器人扫“盲区”!工作效率提升4至8倍机器人涂装线使用喷涂机器人扫“盲区”!工作效率提升4至8倍
在珠海深水装备制造基地涂装车间内,外壁喷涂机器人在滚轮架协同下沿着塔筒精准游走,喷头均匀吐出油漆;不久后,塔筒内部,内壁喷涂机器人与智能履带式接驳车默契配合,自动协调、同步运行。
In the painting workshop of Zhuhai Deepwater Equipment Manufacturing Base, the outer wall spraying robot moves precisely along the tower under the cooperation of the roller frame, and the nozzle evenly sprays paint; Soon after, the spraying robot on the inner wall of the tower cooperated seamlessly with the intelligent tracked shuttle, automatically coordinating and synchronously operating.
整个过程衔接丝滑,塔筒原本粗糙的金属表面披上了光滑如镜的涂层。这是涂装领域设备升级成果正式投用的现场实景,通过智能协同动态调整喷涂参数,产线将膜厚均匀性能误差控制在±5%,工作效率较传统方式提升4至8倍。
The entire process is seamlessly connected, and the rough metal surface of the tower is coated with a smooth mirror like coating. This is a real-life scene of the official deployment of equipment upgrades in the field of painting. Through intelligent collaborative dynamic adjustment of spraying parameters, the production line controls the performance error of film thickness uniformity within ± 5%, and improves work efficiency by 4 to 8 times compared to traditional methods.
“过去,大型塔筒内部两端各2500毫米的盲区需人工进入喷涂,耗时长,且存在难以喷涂的死角。现在我们以‘机进管’代替‘人进管’,既消风险又提效。”涂装产线技术负责人张海鹏介绍道。
In the past, the blind spots of 2500 millimeters at both ends inside large tower tubes required manual spraying, which was time-consuming and had difficult to spray blind spots. Now, we are replacing 'manual pipe entry' with 'machine entry', which not only reduces risks but also improves efficiency, "said Zhang Haipeng, the technical director of the painting production line.
涂层如同海洋油气装备的防腐“铠甲”。涂装环节直接关系着装备防海水腐蚀、盐雾侵蚀和生物附着的能力。为解决传统涂装时漆膜厚度不稳定、作业效率低、能耗较高等问题,联合国内头部厂家攻关,在涂装产线中创新应用十余项新技术,自主研发智能履带式接驳车,构建覆盖涂装全过程的智能化控制模式。
The coating is like the anti-corrosion "armor" of marine oil and gas equipment. The painting process directly affects the equipment's ability to resist seawater corrosion, salt spray erosion, and biological adhesion. To solve the problems of unstable paint film thickness, low operational efficiency, and high energy consumption in traditional painting, we have collaborated with leading domestic manufacturers to innovate and apply more than ten new technologies in the painting production line. We have independently developed intelligent track type shuttle cars and built an intelligent control mode covering the entire painting process.
该涂装产线整合了外壁喷涂机器人、内壁喷涂机器人、智能履带式接驳车、滚轮架等设备协同工作。其中,外壁喷涂机器人具备自主编程、人工示教、自动避障等功能,可根据构件尺寸定制涂装程序,施工时无需人工实时操控即可实现点对点精准喷涂。内壁喷涂机器人可通过算法自主调节与构件的枪距,确保涂装稳定性。智能油漆用量控制系统则能依据工艺要求计算用量,从源头减少材料浪费。
This painting production line integrates equipment such as outer wall spraying robots, inner wall spraying robots, intelligent tracked shuttle cars, and roller frames to work together. Among them, the outer wall spraying robot has functions such as autonomous programming, manual teaching, and automatic obstacle avoidance. It can customize the coating program according to the size of the components and achieve point-to-point precise spraying without real-time manual control during construction. The inner wall spraying robot can autonomously adjust the gun distance with the components through algorithms to ensure coating stability. The intelligent paint dosage control system can calculate the dosage based on process requirements, reducing material waste from the source.
此外,涂装产线采用供气与动力系统高度集成设计,实现全密闭保护,保障机器人连续24小时全负载作业,能够大幅提高涂装作业效率,为提升海洋油气装备可靠性打下坚实基础。
In addition, the painting production line adopts a highly integrated design of gas supply and power system, achieving fully enclosed protection and ensuring continuous 24-hour full load operation of robots, which can greatly improve the efficiency of painting operations and lay a solid foundation for improving the reliability of marine oil and gas equipment.
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