涂装线:燃气催化红外加热技术解决了传统热风烘道能耗高问题
涂装线燃气催化红外加热技术,解决了该企业长期的传统热风烘道能耗高、固化慢、品质不稳定等难题,实现了生产效率与节能降耗的双重突破,为电车电池制造领域树立了绿色智造新标杆。
The gas catalytic infrared heating technology for the coating line has solved the long-standing problems of high energy consumption, slow curing, and unstable quality in the traditional hot air drying channel of the enterprise, achieving a dual breakthrough in production efficiency and energy conservation, and setting a new benchmark for green and intelligent manufacturing in the field of electric vehicle battery manufacturing.
据悉,传统喷粉线多采用电加热或传统燃气加热方式,存在能耗高、预热慢、温度控制精度不足等问题。创杰能提供的燃气催化红外加热系统,通过催化燃烧技术将燃气转化为高效红外辐射能,热效率提升40%以上,产线预热时间缩短30%,同时实现±1℃的精准温控,显著提升了电池喷粉涂层的均匀性和附着力。经实测,该技术帮助企业单条产线年节约不少能源成本,碳排放量降低30%以上。
It is reported that traditional powder spraying lines often use electric heating or traditional gas heating methods, which have problems such as high energy consumption, slow preheating, and insufficient temperature control accuracy. The gas catalytic infrared heating system provided by Chuangjie Energy converts gas into efficient infrared radiation energy through catalytic combustion technology, increasing thermal efficiency by more than 40%, shortening production line preheating time by 30%, and achieving precise temperature control of ± 1 ℃, significantly improving the uniformity and adhesion of battery powder coating. Through actual testing, this technology has helped enterprises save a lot of energy costs and reduce carbon emissions by more than 30% per year for a single production line.
“此次合作不仅是设备的升级,更是新能源电池固化工艺的革命。”企业项目负责人表示,新技术解决了原有产线能耗高、维护频繁的痛点,为后续扩产提供了可持续的解决方案。创杰能技术团队还针对电池喷粉工艺特性,定制开发了智能温控模块,进一步优化了生产节拍。
This cooperation is not only an upgrade of equipment, but also a revolution in the solidification process of new energy batteries, "said the project leader of the enterprise. The new technology has solved the pain points of high energy consumption and frequent maintenance in the original production line, providing a sustainable solution for future expansion. The Chuangjie Energy technology team has also customized and developed an intelligent temperature control module based on the characteristics of battery powder coating technology, further optimizing the production cycle.
作为国内燃气催化红外领域的领军企业,创杰能已在全国落地超200+工业节能改造案例。此次项目的成功交付,标志着该技术在新能源制造场景的成熟应用,为行业绿色转型提供了可复制的技术范式。未来,双方还将在制造业全流程节能领域展开深度合作。
As a leading enterprise in the field of gas catalytic infrared technology in China, Chuangjie Energy has implemented over 200 industrial energy-saving renovation cases nationwide. The successful delivery of this project marks the mature application of this technology in new energy manufacturing scenarios, providing a replicable technological paradigm for the industry's green transformation. In the future, both parties will also engage in in-depth cooperation in the field of energy conservation throughout the entire manufacturing process.
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