板簧电泳线-悬挂链操作规程及维护使用说明

　　Operating procedures and maintenance instructions for suspension chain of plate spring electrophoresis line

　　根据设备厂家提供的资料，整理如下：

　　According to the information provided by the equipment manufacturer, the following is compiled:

　　一、悬挂链操作规程及故障消除

　　1、 Operating procedures and troubleshooting for suspension chains

　　（一）操作规程

　　（1） Operating procedures

　　1、开机前，检查所有部件是否按正常程序布置，如电机螺丝是否紧固等；

　　1. Before starting up, check whether all components are arranged according to normal procedures, such as whether the motor screws are tightened, etc;

　　2、将电源接至三相电源；

　　2. Connect the power supply to a three-phase power supply;

　　3、打开输送开关；

　　3. Turn on the conveyor switch;

　　4、打开加热系统开关；

　　4. Turn on the heating system switch;

　　5、将变频器调节到工艺速度，此速度设定后不要轻易调整；避免速度与工艺不相符引起产品质量问题；

　　5. Adjust the frequency converter to the process speed, and do not adjust it easily after setting this speed; Avoid product quality issues caused by speed and process mismatch;

　　6、关机前，先关闭所有加热控制开关，并让输送继续运行15～20分钟，然后才能将输送电源开关关闭，避免输送链条长期处在高温状态，影响设备使用寿命。

　　6. Before shutting down, turn off all heating control switches and allow the conveyor to continue running for 15-20 minutes before turning off the conveyor power switch to avoid the conveyor chain being in a high-temperature state for a long time, which may affect the service life of the equipment.

　　（二）故障消除

　　（2） Fault elimination

　　1、当输送机运行正常而突然停止时

　　1. When the conveyor suddenly stops running normally

　　（1）将电源关闭，先检查机械部分；

　　(1) Turn off the power and check the mechanical parts first;

　　（a）传动座是否为传动卡住；(调整传动座)

　　(a) Is the transmission seat stuck in the transmission; (Adjust the transmission seat)

　　（b）是否轨道内有异物卡住链条；(清除异物)

　　(b) Is there any foreign object stuck in the chain inside the track; (Remove foreign objects)

　　（c）吊具是否卡住其它物件。(理顺吊具)

　　(c) Is the lifting device stuck on other objects. (Sort out the lifting equipment)

　　（2）上述检查均为正常，再检查电气控制部分：

　　(2) The above checks are all normal, please check the electrical control part again:

　　（a）开关是否异常闭合、断开；(调校开关)

　　(a) Whether the switch is abnormally closed or disconnected; (Adjustment switch)

　　（b）是否变频器没有输出，如没有输出或输出电源电压达不到380V，请与设备厂家联系,切勿自行拆开维修；

　　(b) Is there no output from the frequency converter? If there is no output or the output power voltage cannot reach 380V, please contact the equipment manufacturer and do not disassemble and repair it yourself;

　　（c）检查电机是否已损坏。(如损坏请换相同品牌相同功率之电机)

　　(c) Check if the motor is damaged. (If damaged, please replace with a motor of the same brand and power)

　　2、当输送线平时正常运行而经过一段时间使用，感觉到运行不顺利时

　　2. When the conveyor line runs normally but after a period of use, it feels that the operation is not smooth

　　（1）可能链条滑架失油；(请加润滑脂润滑即可正常运转)

　　(1) Possible loss of oil in the chain slide; (Please add lubricating grease for normal operation)

　　（2）传动座是否有定位；(将其定位)

　　(2) Is the transmission seat positioned; (Position it)

　　（3）传动座上母链是否松动，母链上的牙齿是否有损坏现象。

　　(3) Is the mother chain on the transmission seat loose, and are there any damaged teeth on the mother chain.

　　3、驱动电动机不工作

　　3. Drive motor not working

　　（1）电源不正常或保险器烧坏；(检查380V变频器输入、输出电压，修复保险器）

　　(1) Abnormal power supply or burnt fuse; (Check the input and output voltage of the 380V frequency converter, repair the fuse)

　　（2）调整器故障；(更换）

　　(2) Adjuster malfunction; (Replacement)

　　（3）电动机电源线路较长，出现故障；(检修电源线路）

　　(3) The power supply circuit of the electric motor is long and has malfunctioned; (Maintenance of power supply circuit)

　　（4）保护器动作；(找出保护器动作原因，排除故障后再开机)

　　(4) Protector action; (Identify the cause of the protector's action, troubleshoot the issue, and then restart the device)

　　（5）电动机损坏。(更换)

　　(5) The electric motor is damaged. (Replacement)

　　4、牵引链条不走，保护器动作

　　4. The traction chain does not move, and the protector is activated

　　（1）烘干室内滚轮因轴承长期在高温中工作，易造成滚轮脱落；(定期保养更换轴承，使用耐高温润滑液体油脂；推荐德国speciai220特殊高温液体油；输送滑架、滚珠每4≦个月加高温固体油脂；推荐美国IMSCO2018或2012特殊高温固体油脂)

　　(1) The rollers in the drying room are prone to detachment due to the bearings working in high temperatures for a long time; (Regular maintenance and replacement of bearings, use high-temperature resistant lubricating liquid grease; recommend German special220 special high-temperature liquid oil;); Add high-temperature solid grease to the conveying carriage and ball bearings every 4 ≤ months; Recommend IMSCO2018 or 2012 special high-temperature solid grease from the United States)

　　（2）驱动链安装调整不当，使连接销磨损脱落，造成驱动链脱落；(正确调整驱动链,定期加润滑脂并检查驱动链联接销，普通固体油脂）

　　(2) Improper installation and adjustment of the drive chain resulted in wear and tear of the connecting pin, causing the drive chain to detach; (Correctly adjust the drive chain, regularly add lubricating grease and check the connection pin of the drive chain, ordinary solid grease)

　　（3）减速器内部卡住；(拆卸检修）

　　(3) The reducer is stuck inside; (Disassembly and maintenance)

　　（4）支撑轨松脱或调整位置不当，顶住驱动链。(重新安装,调整位置）

　　(4) The support rail is loose or improperly adjusted in position, supporting the drive chain. (Reinstall, adjust position)

　　5、牵引链运行时局部松垂

　　5. Local looseness during traction chain operation

　　牵引链因磨损变长，使张紧装置到达极限位置；(拆除一段牵引链调整好张紧装置的引程至恰当位置)

　　The traction chain has become longer due to wear, causing the tensioning device to reach its limit position; (Remove a section of the traction chain and adjust the lead of the tensioning device to the appropriate position)

　　6、减速器漏油

　　6. Gearbox oil leakage

　　（1）油堵松动或密封圈老化损坏；(紧固油堵或更换密封圈）

　　(1) Loose oil blockage or aging and damaged sealing ring; (Tighten the oil plug or replace the sealing ring)

　　（2）轴承油封损坏；(更换油封）

　　(2) The bearing oil seal is damaged; (Replace oil seal)

　　（3）加油太多，超出挡油盘,使油溢出。(控制加油量，不应超过油标指定位置）

　　(3) Too much refueling, exceeding the oil baffle, causing oil to overflow. (Control the fuel volume and do not exceed the designated position on the fuel gauge)

　　7、减速器噪音太大

　　7. The noise of the reducer is too loud

　　（1）减速器缺油；(观察油标,加油至指定位）

　　(1) The reducer is short of oil; (Observe the fuel gauge and refuel to the designated position)

　　（2）轴承缺油或损坏。(更换轴承加润滑脂）

　　(2) Bearings lack oil or are damaged. (Replace bearings and add lubricating grease)

　　8、链条拉断

　　8. Chain breakage

　　（1）严重磨损；(更换)

　　(1) Severe wear and tear; (Replacement)

　　（2）保险销槽不对位；(重装保险销,选用合格材料）

　　(2) The insurance sales slot is not aligned; (Reinstall the insurance pin and use qualified materials)

　　（3）拉紧装置中的重块落地，造成拉紧装置不起作用；(缩短链条长度）

　　(3) The heavy block in the tensioning device falls to the ground, causing the tensioning device to malfunction; (Shorten the chain length)

　　（4）拉紧装置卡位或失调；(修理拉紧装置使其灵活）

　　(4) Tightening device stuck or misaligned; (Repair the tensioning device to make it flexible)

　　（5）链条挂住障碍物。

　　(5) The chain hangs on the obstacle.

　　9、保险销剪断

　　9. Insurance sales cut off

　　（1）有障碍物把链条卡住；(排除障碍物)

　　(1) There is an obstacle blocking the chain; (Remove obstacles)

　　（2）承重超越设计负荷。(减轻负荷)

　　(2) The load-bearing capacity exceeds the design load. (Reduce load)

　　10、链条运行时产生爬行

　　10. Crawling occurs during the operation of the chain

　　若一处有阻力，就有节奏的爬行，若几处有阻力，爬行就没有规律。(边开车边沿链条线路进行检查,清除卡紧处的阻力）

　　If there is resistance in one place, there will be rhythmic crawling; if there are resistance in several places, crawling will be irregular. (Check the chain line while driving and remove the resistance at the clamping point)

　　11、驱动链严重磨损

　　11. Severe wear and tear on the drive chain

　　（1）链条位置不对；(按程度调整）

　　(1) The chain position is incorrect; (Adjust according to degree)

　　（2）倾斜；(重新调整安装）

　　(2) Tilt; (Re adjust installation)

　　（3）润滑不良。(加润滑脂）

　　(3) Poor lubrication. (Add lubricating grease)

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