一、安装前保证场地干净安装区域内没有杂物、障碍物，确保地面平整。检查设备有没有准备齐全，比如，沸石转轮主体、传动电机、密封组件、管道接口等部件。质量复核：使用水平仪检测转轮安装面的平面度，误差应≤0.1mm/m，避免因安装面倾斜导致运行偏心。

　　1、 Before installation, ensure that the site is clean and there are no debris or obstacles in the installation area, and ensure that the ground is flat. Check if the equipment is fully prepared, such as the zeolite wheel body, transmission motor, sealing components, pipeline interfaces, and other components. Quality review: Use a level to check the flatness of the installation surface of the wheel, with an error of ≤ 0.1mm/m, to avoid eccentricity caused by the inclination of the installation surface.

　　二、核心安装步骤：1.主体就位与定位：吊装作业：采用10吨级起重机进行吊装，吊装带与设备接触面需垫橡胶防护垫，防止划伤表面涂层；精准定位：通过激光对中仪调整设备水平度，使转轮轴线与基础中心线偏差≤0.5mm，确保旋转平稳性。

　　2、 Core installation steps: 1. Main body positioning and installation: Lifting operation: Use a 10 ton crane for lifting, and rubber protective pads should be placed on the contact surface between the lifting belt and the equipment to prevent scratching the surface coating; Accurate positioning: Adjust the levelness of the equipment through a laser alignment instrument to ensure that the deviation between the wheel axis and the foundation centerline is ≤ 0.5mm, ensuring smooth rotation.

　　管道系统连接：进气管道：采用DN300不锈钢管道，与设备接口法兰连接时，螺栓紧固顺序遵循“对角线法则”，分三次逐步拧紧至规定扭矩值；排气管道：设置45°弯头减少气流阻力，管道支撑间距≤3米，避免因自重导致管道变形；脱附风管：连接至RTO（蓄热式热氧化炉）的管道需包裹10mm厚硅酸铝纤维棉保温层，减少热量散失。

　　Pipeline system connection: Inlet pipeline: DN300 stainless steel pipeline is used. When connecting with the equipment interface flange, the bolt tightening sequence follows the "diagonal rule" and is gradually tightened in three times to the specified torque value; Exhaust pipe: Install a 45 ° elbow to reduce airflow resistance, with a pipe support spacing of ≤ 3 meters to avoid deformation of the pipe due to its own weight; Detached air duct: The pipeline connected to RTO (Regenerative Thermal Oxidizer) needs to be wrapped with a 10mm thick aluminum silicate fiber cotton insulation layer to reduce heat loss.

　　沸石转轮装配：沸石填充：将预处理后的沸石颗粒（粒径2-4mm）均匀填充至转轮蜂窝孔隙中，填充密度控制在600kg/m?，使用振动台辅助夯实，确保无空隙；密封结构：安装专利卡定组件，通过限位转槽与卡定弧槽的咬合，使第一圆板和第二圆板与转轮框架的间隙≤0.1mm，防止废气泄漏。

　　Zeolite wheel assembly: Zeolite filling: Fill the pre treated zeolite particles (particle size 2-4mm) evenly into the honeycomb pores of the wheel, with a filling density controlled at 600kg/m? Use a vibration table to assist in compaction, ensuring no gaps; Sealing structure: Install patented locking components, and through the engagement of the limiting groove and the locking arc groove, ensure that the gap between the first circular plate and the second circular plate and the wheel frame is ≤ 0.1mm to prevent exhaust gas leakage.

　　电气与控制系统部署：电缆敷设：动力电缆与控制电缆分槽敷设，动力电缆采用YJV-0.6/1kV型，控制电缆使用KVVP屏蔽型，避免电磁干扰；参数设定：在PLC控制面板中设置脱附温度（180-220℃）、再生风量（额定风量的10%-15%）等关键参数，并进行PID自整定。

　　Electrical and control system deployment: Cable laying: Power cables and control cables are laid in separate slots, with YJV-0.6/1kV power cables and KVVP shielded control cables to avoid electromagnetic interference; Parameter setting: Set key parameters such as desorption temperature (180-220 ℃) and regeneration air volume (10% -15% of rated air volume) in the PLC control panel, and perform PID self-tuning.

　　三、调试与验收阶段

　　3、 Debugging and acceptance stage

　　单机空载试运行

　　Single machine no-load trial operation

　　电机测试：启动传动电机，监测电流波动值≤±5%额定电流，连续运行2小时，轴承温升≤40℃。

　　Motor testing: Start the transmission motor, monitor the current fluctuation value to be ≤ ± 5% of the rated current, run continuously for 2 hours, and ensure that the bearing temperature rise is ≤ 40 ℃.

　　密封性检测：在进气口施加5kPa压力，保压30分钟，压力降≤0.5kPa，验证密封性能。

　　Sealing test: Apply a pressure of 5kPa to the air inlet, maintain the pressure for 30 minutes, and verify the sealing performance with a pressure drop of ≤ 0.5kPa.

　　联动负载测试

　　Linkage load testing

　　废气处理流程：通入模拟废气（VOCs浓度500mg/m?），检测排放口浓度≤50mg/m?，去除效率≥90%。

　　Waste gas treatment process: Introduce simulated waste gas (VOCs concentration 500mg/m? ）Is the concentration at the discharge outlet ≤ 50mg/m? The removal efficiency is ≥ 90%.

　　再生循环验证：监测脱附风温度是否稳定在设定值±5℃范围内，RTO燃烧室温度≥760℃，确保有机物完全氧化。

　　Regeneration cycle verification: Monitor whether the desorption air temperature is stable within the set value ± 5 ℃ range, and the RTO combustion chamber temperature is ≥ 760 ℃ to ensure complete oxidation of organic matter.

　　性能验收标准

　　Performance acceptance criteria

　　处理风量：实测风量与设计值偏差≤±10%。

　　Handling air volume: The deviation between the measured air volume and the design value is ≤± 10%.

　　噪音控制：设备1米处噪音≤85dB(A)。

　　Noise control: The noise level at a distance of 1 meter from the equipment is ≤ 85dB (A).

　　文档移交：提供完整操作手册、维护日志模板及3年质保承诺书。

　　Document handover: Provide a complete operation manual, maintenance log template, and a 3-year warranty commitment letter.

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