了解自动式抛丸机：从实际应用看其优势特点
一、在实际工业生产中，自动式抛丸机通过自动化输送系统实现工件的连续处理，无需人工频繁搬运工件。工作时，抛丸器将 0.1~1.5mm 的弹丸高速抛向工件表面，经过处理的工件表面会形成合适的粗糙度，不仅让外观更整洁美观，还能通过改变表面压应力增强工件的耐用性，延长其在后续使用中的寿命。
1、 In actual industrial production, automatic shot blasting machines achieve continuous processing of workpieces through automated conveying systems, without the need for frequent manual handling of workpieces. During operation, the shot blasting machine rapidly throws 0.1-1.5mm pellets onto the surface of the workpiece. The treated surface of the workpiece forms a suitable roughness, which not only makes the appearance cleaner and more beautiful, but also enhances the durability of the workpiece by changing the surface compressive stress, extending its service life in subsequent use.
从应用场景来看，设备在齿轮加工厂里，能快速清理齿轮表面的氧化皮；在铸造车间，可高效去除铸件上的毛刺和残砂；在建筑构件生产中，对钢材表面进行强化处理，提升其抗腐蚀能力。无论是中小型铸锻件，还是细长的轴类零件、薄壁的壳体零件，只要不宜碰撞，它都能稳妥处理。
From the perspective of application scenarios, the equipment can quickly clean the oxide scale on the surface of gears in gear processing plants; In the casting workshop, burrs and residual sand on castings can be efficiently removed; In the production of building components, steel surfaces are strengthened to enhance their corrosion resistance. Whether it is small and medium-sized castings and forgings, slender shaft parts, or thin-walled shell parts, as long as they are not suitable for collision, they can be handled safely.
实际操作中，抛丸室的尺寸可根据工厂常加工工件的大小灵活选择，多个抛头配合工作，能同时处理多件工件，承载量完全能满足批量生产的需求。工人只需将工件整齐摆放在输送带上，按下启动按钮，设备就会自动完成抛丸、清理粉尘和残余丸料的全过程，整个流程通常 5-7 分钟就能完成，大大节省了人工成本，提高了生产节奏。
In practical operation, the size of the shot blasting chamber can be flexibly selected according to the size of the workpieces commonly processed by the factory. Multiple polishing heads work together to process multiple workpieces simultaneously, and the load-bearing capacity can fully meet the needs of mass production. Workers only need to neatly place the workpieces on the conveyor belt, press the start button, and the equipment will automatically complete the entire process of shot blasting, cleaning dust and residual shot materials. The entire process usually takes 5-7 minutes to complete, greatly saving labor costs and improving production pace.
二、自动式抛丸机在实际使用中的特点：
2、 The characteristics of automatic shot blasting machine in practical use:
1.机身采用工业级耐用钢材，能承受长期高强度作业的磨损，机体内侧的耐磨护板在经过半年到一年的使用后，若出现局部磨损可单独更换，不用整体更换，降低了维护成本；
1. The body is made of industrial grade durable steel, which can withstand the wear and tear of long-term high-intensity operations. The wear-resistant protective plate on the inside of the body can be replaced separately if there is local wear after six months to a year of use, without the need for overall replacement, reducing maintenance costs;
2.自动化进出料系统与工厂的生产线衔接顺畅，工件从生产线直接进入抛丸机，处理完成后自动送回下一道工序，减少了中间转运环节，尤其在大批量生产时，效率提升明显；
2. The automated feeding and unloading system is smoothly connected to the factory's production line. Workpieces are directly fed into the shot blasting machine from the production line, and after processing, they are automatically sent back to the next process, reducing intermediate transportation links. Especially in large-scale production, efficiency is significantly improved;
3.抛丸室的密闭设计在实际使用中能有效避免丸料飞溅到车间地面，保持作业环境整洁，也减少了丸料的浪费；
The sealed design of the shot blasting room can effectively prevent the splashing of shot materials onto the workshop floor in practical use, maintain a clean working environment, and reduce the waste of shot materials;
4.抛丸器的流量控制装置在处理不同厚度的工件时很实用，比如处理薄钢板时调小丸料流量，避免工件变形，处理厚铸件时调大流量，确保清理干净；
4. The flow control device of the shot blasting machine is very practical when dealing with workpieces of different thicknesses. For example, when dealing with thin steel plates, adjust the flow rate of the shot blasting material to small to avoid workpiece deformation, and when dealing with thick castings, adjust the flow rate to large to ensure cleanliness;
5.钢丸回收系统在车间连续生产时发挥着重要作用，光电感应装置会在钢丸不足时及时报警，提醒工人补充，避免因缺料导致设备空转影响生产进度；
5. The steel shot recycling system plays an important role in continuous production in the workshop. The photoelectric sensing device will promptly alarm when the steel shot is insufficient, reminding workers to replenish and avoiding equipment idling due to material shortage that affects production progress;
6.分选器能将可回收的钢丸和杂质彻底分离，分离出的干净钢丸可直接再次使用，杂质则被集中收集处理，符合工厂的物料循环利用需求；
6. The sorter can completely separate recyclable steel balls and impurities, and the clean steel balls separated can be directly reused, while impurities are collected and processed centrally, meeting the material recycling needs of the factory;
7.湿式除尘设备在粉尘较多的铸造车间尤为适用，能有效降低车间粉尘浓度，保障工人的呼吸健康，且日常只需定期换水，维护简单，不会因频繁更换备件影响生产；
7. Wet dust removal equipment is particularly suitable in casting workshops with high levels of dust, which can effectively reduce the concentration of dust in the workshop, ensure the respiratory health of workers, and only require regular water changes in daily life. It is easy to maintain and will not affect production due to frequent replacement of spare parts;
8.触摸显示屏操作界面对新员工很友好，动画导引清晰展示了每个操作步骤，即使是刚上岗的工人，经过简单培训也能熟练操作，减少了误操作的可能性；
8. The touch screen operation interface is very friendly to new employees, with clear animation guidance showing each operation step. Even newly employed workers can proficiently operate it after simple training, reducing the possibility of misoperation;
9.设备上的安全提示标签在车间嘈杂环境中格外醒目，比如 “开机时禁止打开舱门” 的警示，能时刻提醒工人注意安全，维护要点标签则方便维修人员快速找到需要检查的部件；
9. The safety warning labels on the equipment are particularly prominent in the noisy environment of the workshop, such as the warning "Do not open the cabin door when turning on", which can always remind workers to pay attention to safety. The maintenance key labels facilitate maintenance personnel to quickly find the parts that need to be inspected;
10.直联传动的电机在实际运行中噪音小，不像皮带传动那样容易出现打滑现象，也不用频繁调整链条松紧，减少了设备停机维修的时间，保证了生产线的连续运转。
10. The direct drive motor has low noise during actual operation, unlike belt drive which is prone to slipping, and does not require frequent adjustment of chain tension, reducing equipment downtime for maintenance and ensuring the continuous operation of the production line.
本文由自动式抛丸机友情奉献.更多有关的知识请点击:http://www.sdcjtz.com我们将会对您提出的疑问进行详细的解答，欢迎您登录网站留言.
This article is dedicated to the automatic shot blasting machine and friendship For more information, please click: http://www.sdcjtz.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message
鲁公网安备 37142502000144号