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自动喷粉线:自动喷粉怎么调才能达到想要的效果
来源:https://www.sdcjtz.com/ 发布时间:2024-11-20

  自动喷粉的调节方法因设备类型和品牌的不同而有所差异,但以下是一些通用的调整步骤和注意事项:

  The adjustment method for automatic powder spraying varies depending on the type and brand of equipment, but the following are some common adjustment steps and precautions:

  设备启动 :

  Device startup:

  打开总电源,确认电源指示灯亮起。

  Turn on the main power and confirm that the power indicator light is on.

  依次开启离心风机、滤风、逆风翻盘等旋钮开关。

  Turn on the rotary switches for centrifugal fan, air filter, and reverse wind flap in sequence.

  缓慢调整静电喷粉工作电压至50KV-80KV,通常控制在60-70KV。

  Slowly adjust the working voltage of electrostatic powder spraying to 50KV-80KV, usually controlled at 60-70KV.

  喷粉操作 :

  Powder spraying operation:

  保持喷枪与工件的距离在15-30厘米之间。

  Keep the distance between the spray gun and the workpiece between 15-30 centimeters.

钣金喷粉线

  根据喷涂质量,适时调整工艺参数。

  Adjust the process parameters in a timely manner based on the spraying quality.

  禁止用静电喷粉头去转动工件。

  It is prohibited to use an electrostatic powder nozzle to rotate the workpiece.

  设备关闭 :

  Device shutdown:

  工作结束或停工待料时,将静电产生控制柜电流电压调整至“0”。

  Adjust the current and voltage of the static electricity generation control cabinet to "0" when the work is completed or stopped for materials.

  针对不同类型喷粉设备的调节方法:

  Adjustment methods for different types of powder spraying equipment:

  喷粉机器人

  Powder spraying robot

  调节喷涂气压 :

  Adjust the spray pressure:

  大雾化:将喷涂气压调节旋钮处于枪体平行位置,顺时针旋转以减小喷涂气压。

  Large atomization: Place the spray pressure adjustment knob parallel to the gun body and rotate it clockwise to reduce the spray pressure.

  小雾化:将喷涂气压调节旋钮处于枪体垂直位置,逆时针旋转以增大喷涂气压。

  Small atomization: Place the spray pressure adjustment knob in the vertical position of the gun body and rotate counterclockwise to increase the spray pressure.

  调节涂料流量 :

  Adjust the paint flow rate:

  增大涂料流量:逆时针旋转涂料流量调节旋钮,增大枪针行程。

  Increase paint flow: Rotate the paint flow adjustment knob counterclockwise to increase the needle stroke.

  减小涂料流量:顺时针旋转涂料流量调节旋钮,减小枪针行程。

  Reduce paint flow: Rotate the paint flow adjustment knob clockwise to decrease the needle stroke.

  调节喷涂距离 :

  Adjust the spraying distance:

  传统喷枪:18~23厘米。

  Traditional spray gun: 18-23 centimeters.

  RP喷枪:15~23厘米。

  RP spray gun: 15-23 centimeters.

  HVLP喷枪:13~17厘米。

  HVLP spray gun: 13-17 centimeters.

  调节喷幅(扇面) :

  Adjust the spray amplitude (fan surface):

  增大喷幅:逆时针旋转喷幅调节旋钮。

  Increase spray amplitude: Rotate the spray amplitude adjustment knob counterclockwise.

  减小喷幅:顺时针旋转喷幅调节旋钮。

  Reduce spray amplitude: Rotate the spray amplitude adjustment knob clockwise.

  手动喷粉设备

  Manual powder spraying equipment

  调整喷涂参数 :

  Adjust spraying parameters:

  根据喷涂物料的特性和喷涂效果要求,调整喷涂压力、喷嘴大小、喷涂速度等。

  Adjust the spraying pressure, nozzle size, spraying speed, etc. according to the characteristics of the spraying material and the requirements of the spraying effect.

  调整喷枪与喷涂物料的距离,通常为20-30厘米。

  Adjust the distance between the spray gun and the sprayed material, usually 20-30 centimeters.

  预热设备 :

  Preheating equipment:

  使用前需预热,预热时间一般为10-15分钟,以确保设备正常工作和达到较好的喷涂效果。

  Preheating is required before use, usually for 10-15 minutes, to ensure normal operation of the equipment and achieve good spraying effect.

  注意除尘 :

  Pay attention to dust removal:

  喷涂前需将喷雾室内物品清洁干净,以减少粉末的浪费和对操作人员的身体影响。

  Before spraying, the articles in the spray room should be cleaned to reduce the waste of powder and the physical impact on operators.

  通用注意事项

  General precautions

  电压和电流调节 :

  Voltage and current regulation:

  电压的调节范围通常在50KV到100KV之间,具体根据喷粉颜色和厚度调整。

  The voltage adjustment range is usually between 50KV and 100KV, depending on the color and thickness of the powder coating.

  电流的调节范围在10uA到100uA之间,具体根据喷粉速度和距离调整。

  The adjustment range of the current is between 10uA and 100uA, depending on the powder spraying speed and distance.

  喷枪清洗 :

  Spray gun cleaning:

  喷涂完成后,及时清洗喷枪,以免堵塞或损坏喷嘴。

  After spraying, clean the spray gun in a timely manner to avoid clogging or damaging the nozzle.

  通过以上步骤和注意事项,可以有效地调整自动喷粉设备,以达到最佳的喷涂效果。建议根据具体设备的使用说明书和实际操作经验进行微调,并在实际操作中不断尝试和优化参数。

  By following the above steps and precautions, the automatic powder spraying equipment can be effectively adjusted to achieve the best spraying effect. It is recommended to make minor adjustments based on the specific device's user manual and practical operating experience, and continuously try and optimize parameters in actual operation.

  本文来自:自动喷粉线更多的内容请点击:http://www.sdcjtz.com我们将会为您提问的问题提供一个满意的服务,欢迎您的来电!

  This article is from: Automatic powder spraying line. For more content, please click: http://www.sdcjtz.com We will provide satisfactory service for the questions you ask. Welcome to call us!

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