自动式抛丸机不是“一台机器打天下”。根据工件形态和生产节拍,辊道通过式和吊钩式是两大主流路线——选错了,要么大件进不去,要么小件被吹飞。
Automatic shot blasting machine is not "one machine dominates the world". According to the shape of the workpiece and the production pace, roller passing and hook passing are the two mainstream routes - if you choose the wrong one, either large items cannot enter or small items are blown away.
辊道通过式:平板、型材、钢管的“流水线杀手”
Roller pass through type: the "assembly line killer" of flat plates, profiles, and steel pipes
以Q6933型为例,设备适用于板材、钢结构件、型材及钢管等材料的表面清理,除锈后金属构件的抗腐蚀与抗疲劳性能显著提升。工作原理很简单:工件由输送辊道(速度1-4m/min可调)送入封闭抛丸室,抛丸器高速旋转将弹丸抛射至工件表面,冲击、刮削掉铁锈和污物,再经横扫、滚刷和高压吹管清理残余丸料,从另一端送出。
Taking Q6933 as an example, the equipment is suitable for surface cleaning of materials such as plates, steel structural components, profiles, and steel pipes. After rust removal, the corrosion resistance and fatigue resistance of metal components are significantly improved. The working principle is simple: the workpiece is fed into a closed shot blasting chamber by a conveyor roller (adjustable speed of 1-4m/min), and the shot blasting machine rotates at high speed to throw the shot onto the surface of the workpiece, impact and scrape off rust and dirt, and then clean the residual shot material through sweeping, rolling, and high-pressure blowing, and send it out from the other end.
这类设备的核心参数直接决定“能不能用”:最大处理宽度≤3100mm,厚度≤60mm,长度≤12000mm。除锈质量可达GB8923-88 A-B Sa3.0级,处理钢板速度约1.5-2m/min。辊道室内套高铬耐磨护套,用于承受弹丸打击;清理室内壁衬特耐磨防护板,密闭作业。
The core parameters of this type of equipment directly determine whether it can be used: maximum processing width ≤ 3100mm, thickness ≤ 60mm, length ≤ 12000mm. The rust removal quality can reach GB8923-88 A-B Sa3.0 level, and the steel plate processing speed is about 1.5-2m/min. A high chromium wear-resistant sleeve is installed inside the roller conveyor to withstand projectile impacts; Clean the interior wall lining with special wear-resistant protective plates and carry out enclosed operations.
适用场景:大批量、同规格的型材、钢板、钢管预处理。如果订单以标准尺寸平板件为主,辊道式是效率最优解。
Applicable scenarios: Pre treatment of large quantities of profiles, steel plates, and steel pipes of the same specifications. If the order mainly consists of standard sized flat panels, roller conveyor is the most efficient solution.

吊钩式:多品种、异形件的“柔性选手”
Hook type: a "flexible player" with multiple varieties and irregular parts
Q37系列吊钩式抛丸机采用无地坑结构,工件悬挂在吊链上匀速进入抛丸室,吊钩带动工件自转,开启供丸装置后抛丸器开始工作。工件在抛丸室内匀速自转,各表面依次暴露在弹丸束下,清理等级可达Sa2.5-3级。
The Q37 series hook type shot blasting machine adopts a pit free structure, and the workpiece is suspended on a hanging chain and enters the shot blasting chamber at a constant speed. The hook drives the workpiece to rotate, and the shot blasting machine starts working after the shot feeding device is turned on. The workpiece rotates uniformly in the shot blasting chamber, and each surface is sequentially exposed to the shot beam, with a cleaning level of Sa2.5-3.
设备传动采用循环吊钩旋转式,可定位、定时进出,针对不同工件调节参数。设置了互锁功能,必须按设定顺序才能启动,避免误操作故障。关键指标:Q376双钩式单钩吊重500kg,清理工件直径Φ600mm、高度1100mm,抛丸量150kg/min×2(双抛丸器)。
The equipment transmission adopts a cyclic hook rotating type, which can be positioned, timed in and out, and adjust parameters for different workpieces. The interlock function has been set and must be activated in the specified order to avoid misoperation and malfunction. Key indicators: Q376 double hook single hook lifting capacity of 500kg, cleaning workpiece diameter of Φ 600mm, height of 1100mm, shot blasting volume of 150kg/min × 2 (double shot blasting machine).
适用场景:锻铸件、热处理件、铝合金件、不锈钢等怕碰撞工件的表面清理和强化;汽车零部件、铝铸件等中小批量、多品种产品。
Applicable scenarios: surface cleaning and strengthening of collision resistant workpieces such as forged castings, heat-treated parts, aluminum alloy parts, stainless steel, etc; Small and medium-sized, multi variety products such as automotive parts and aluminum castings.
一句话总结: 平板、型材、钢管上辊道,流水线作业不停机;异形件、多品种上吊钩,柔性换型不费劲。选型前先把工件清单拉出来——尺寸、重量、日产量,这三个数据对号入座,90%的选型错误都能避免。
Summary in one sentence: The roller conveyor on flat plates, profiles, and steel pipes does not stop the assembly line operation; Irregular parts, multiple varieties of hooks, flexible changeover without difficulty. Before selecting, first pull out the list of workpieces - size, weight, and daily production. These three data correspond to each other, and 90% of selection errors can be avoided.
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